PLC Automatic Liquids Mixing Control System Program

PLC Automatic Liquids Mixing Control System Program

Control Purpose:

Automatically infusing the container with liquids A and B in order when START is pressed. When it reaches the set level, mix the two liquids evenly then open the valve to let out the mixture.

Devices:

Program Description:

  1. X0 = ON when START is pressed. Y0 will be ON and latched, and the valve will be opened for infusing liquid A until the level reaches the low-level float sensor.

  2. X1 = ON when the level reaches the low-level float sensor. Y1 will be ON and latched, and the valve will be opened for infusing liquid B until the level reaches the high-level float sensor.

  3. X2 = ON when the level reaches the high-level float sensor. Y3 will be ON and activates the agitator. Also, timer T0 will start to count for 60 sec. After 60 sec, T0 will be ON, and the agitator motor Y3 will stop working. Y2 will be ON and latched, and the mixture will drain out of the container.

  4. When Y2 = ON, timer T1 will start to count for 120 sec. After 120 sec, T1 will be ON and Y2 will be OFF. The draining process will be stopped.

  5. When an error occurs, press EMERGENCY STOP button X10. The NC contact X10 will be ON to disable all the outputs. The system will then stop running.

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