Smart load-6000

A batch controller calculates the number of items or the volume of things that are being processed at any given time. … A flow meter deals with volume and the batch controller displays the amount of liquid and gas that is passing through the tanks to the tubes.


Advance Systek smart load-6000

Salient Features

• Incorporates modern technology in a cost-effective, self-contained enclosure providing accuracy and
• Suitable for petroleum, petrochemicals, LNG / LPG, asphalt and specialty chemical applications
• Capable of loading Net LPG quantity deducting vapor quantity
• Controls loading of base or blended product (up to 4 components) with or without additives & dyes (up to 6 additives). Blending can be configured for sequential, in-line proportional or non-proportional mode along with additive injection using various (up to 10) recipes
• User configurable transaction and batch archiving of selected parameters for storage and ticket printing (upto 2000 transactions).
• Configurable data logging / printing options for batch and transaction summery, alarm, meter proving,
program mode change, power failure, weights & measures switch status etc.
• User configurable alarm text and alarm actions
• Optional secondary keypad and LCD display available for additional two-side loading or remote control application
• Temperature / Pressure compensation per API IP or linear methods
• Operates as a standalone unit or integrated with any Terminal Automation System
• User-friendly menu driven configuration facility
• Low installation and wiring cost Technology
• Big hall-effect keys with user-friendly and cellular phone like alpha-numeric keypad for easy operation
• Large easy to read text/graphical display with automatic backlight and contrast adjustment
• Display of preset and loaded quantity with engineering units
• Dynamic, simultaneous display over 200 data items for providing real-time display of flow rate, temperature, blend percentage, additive volumes, pressure, density etc. Truck/ Rail Wagon Loading - Single Product/ Multiple Blends & Additive Injection
• Communication ports – One RS485 and the other port either with RS232 or RS485 for communication with TAS / other smart devices
• Supports open communication protocol – Modbus-RTU
• Directly interfaces with proximity or touch key card readers
• Directly interfaces with flow meters, digital control valves, additive injector panels, safety interlocks and Remote Interaction Terminal (RIT)

Safety and Security
• Supports storage up to 500 proximity cards / touch keys that will be validated during manual mode of
• Possible to seal weights & measures switch to restrict the change of meter factors/ k-factor
• Audit logs for change in weights & measures parameters, if weights & measures switch is not locked
• Three levels of passwords:
L1 – Super User (Can change all the parameters except
W&M parameters if locked)
L2 – Intermediate (Can only view all parameters )
L3 – Operator (Only acknowledge the alarms )

General Specifications
• Power requirements 115 V / 230 V AC +/- 10%, 28 VA
• Five cable entries - bottom entries, forward & rear
• Operating temperatures : - 4
F to 140o
F (-20oC to 60oC)
• Storage temperatures : - 4
F to 158o
F (-20oC to 70oC)
• Relative humidity : 5 to 95% non-condensing
Certifications / Approvals
• Area Classification: Ex II 2 GD Ex d IIB T6 Gb, Ex tb IIIB T6 Db IP65
• Approvals : ATEX / IECEx Approved and CE-mark (For Global market), CMRI and CCOE Approved (For India)
• ATEX approved batch controller: EN 60079-0:2012, EN 60079-1:2007, EN 60079-31:2009 & EN 60529:2001

Enclosure Specifications
• (H) 325mm x (W) 356mm x (D) 355mm (+/- 5 mm)
• Weight approximately 25Kg

kindly help me with the information of initial setup of smartload 6000