Closed Tank Differential Pressure Level Measurement - Wet Leg Method

Not all tanks or vessels are open to the atmosphere. Many are totally enclosed to prevent vapors or steam from escaping, or to allow pressurizing the contents of the tank. When measuring the level in a tank that is pressurized, or the level that can become pressurized by vapor pressure from the liquid, both the high pressure and low pressure sides of the DP transmitter must be connected.

Where the tank contains a condensible fluid, such as steam, a slightly different arrangement is used. In applications with condensible fluids, condensation is greatly increased in the reference leg. To compensate for this effect, the reference leg is filled with the same fluid as the tank. The liquid in the reference leg applies a hydrostatic head to the high pressure side of the transmitter, and the value of this level is constant as long as the reference leg is maintained full. If this pressure remains constant, any change in DP is due to a change on the low pressure side of the transmitter.

The filled reference leg applies a hydrostatic pressure to the high pressure side of the transmitter, which is equal to the maximum level to be measured. The DP transmitter is exposed to equal pressure on the high and low pressure sides when the liquid level is at its maximum; therefore, the differential pressure is zero. As the tank level goes down, the pressure applied to the low pressure side goes down also, and the differential pressure increases. As a result, the differential pressure and the transmitter output are inversely proportional to the tank level.